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Nickel Alloy / Monel®

Monels® are a Nickel alloy material with addition of:

  • Copper (Cu)
  • Silicon (Si)
  • Manganese

These materials are also known as Monel, Alloy 400 and Alloy K500

Common Material Specifications

Ni Cu30 Fe3.5 Si1.5(+) (Monel 400)

  • A494 M-35-1 (UNS N24135) (Low Si –weldable)
  • A494 M-35-2 (UNS N04020)
  • BS3071: NA1
  • BS3071: NA3

OTHERS

  • Wrought equivalent Alloy 400 (UNS N04400)

Typical Properties

  • Tensile 430 N/mm2
  • Yield 170-205 N/mm2
  • Elongation 20-25%
  • Hardness HB 100-150
  • Density 8.8 g/cm3
  • Pressure temperature rating: B16.34 Group 3.4 15.9 bar class 150

Corrosion Properties

  • Good general corrosion for seawater service
  • Especially good for higher flow rates
  • Excellent trim material for NAB, gains cathodic protection with many alloys.
  • Not recommended for low velocities

Additional Uses & Comments

  • Variety of wrought/ bar specifications available, good for trim material. Excellent strength from K500
  • Used for oxygen service
  • Reasonable castabilty with suitable design and higher Si content
  • Weldable with lower Si content
  • Excellent for hydrofluoric & other acids (not nitric)

Cautions

  • Ease of manufacture: trade-off between castability and weldability
  • Pitting can be a problem at low velocities
  • Don’t use as trim for austenitic stainless
  • P/T rating class 300=600 psi CWP
  • Cost effectiveness need consideration